Here are some pics. I think this is going to be final although I'm still trying to source a single connector that will do the job on its own while still fitting under the cover. Shown with and without the door side connector ends attached (not wired though). Bracket will be powder coated...
Coming up with a connector suitable to the task that fits under the existing cover without modification turned out to be a WAAAAYYYYY bigger challenge than I thought it would be. I ended up having to go with two circular bayonet style quick-couple connects. Both mounted on a powder coated...
I am engineering a replacement door connector system. It is the Aptiv (formerly Delphi) HES connector system. The are round with a quick disconnect type of slip ring. It has all three of the wire/terminal sizes that the original has. The male end is panel mountable with a nut so hopefully...