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Plywood topper.....no really - Ben Franklin T-Chart Decision Making

steffen707

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I’m posting this as much for me to collect my thoughts as I am to help other people out. Hopefully kill 2 birds with 1 stone.


Back Story:

I've never owned a Jeep. I'm an Eagle Scout and use to love camping pre family. Now that I have a family I think we might enjoy overlanding/long road trips with camping. I want my boys to learn some stuff about camping/wilderness survival/outdoors fun.
c5ef26c7fdfcec460bddfee9b8fd6a87.jpg




For the beginning, nothing super-duper off-road, example: climbing over boulders to get the most pristine campsite. I’m not really concerned with weight. We’re not overlanding every month and the fuel sacrifice for wind drag/fuel use isn’t a big concern.
oxz3f.cloudfront.net%2Frockcrawler-sportsmobile-1.jpg?w=1440&auto=compress%2Cformat&ixlib=js-1.2.jpg



Also this will be my daily driver and it needs to look nice on a normal daily basis as I'm a Financial Consultant by day. Its possible that my plywood creation with camo/staining paint job could be presentable enough, but I’m guessing probably not. So if its ugly it’ll need to come off after each trip.
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I'm going to lease a white JT Sport S, so anything I do I would like to be movable to a future Rubicon JT maybe in 3 years, and hopefully in Gator.


Must haves when overlanding:

1. Accessible fridge/freezer in bed of truck. Sadly this kicks the diamondback out. I was excited to get one, but I don’t think I can buy one as it will only allow like 17" of space under it and I want a bigger fridge.

Above bed even with a fridge "slide and drop" is cutting it close (at stock height). They only drop the fridge 11”. Add bigger tires or a lift and no way I can see into the fridge without a step (I’m 5’7”)

2. Waterproof above bed storage (got a wife, 2 small boys, a dog in about a month, lots of cargo I anticipate bringing, I know familys of 5 do it in a JL, but I highly doubt that’ll be us)

3. RTT or cargo rack capability above cargo top/canopy/rack.


Must haves for daily use:

1. Waterproof bed storage that looks normal/professional

2. Ability to get 2 garbage cans in there for getting rid of grass clippings/yard waste without using my trailer, (#1 most often use of my 5x8 trailer)

3. Pretty easily movable to the new Rubicon


Want list when overlanding:

1. convenience of cargo

2. segregated storage areas above bed rail and below

3. Reasonable Cost (define reasonable…..i dunno)

4. ability to easily store top/canopy/cap when not overlanding (some type of hoistable design into my garage ceiling)


Want list for daily use:

1. N/A


Options I've considered (basic analysis):

1. Some type of marine plywood trapezoidal “topper” with side and back access doors with a base for above bed and below bed storage for overlanding and then some type of removable tonneau cover below
a. Cost: Tonneau + Hundreds in Wood.
b. Work: Lots to build, extra work for tonneau install/uninstall
c. Meets Must haves: Yes, can put tonneau back on.

2. Some type of marine plywood trapezoidal “topper” with side and back access doors with some type of retractable hard tonneau cover.
a. Cost: Tonneau + Hundreds in Wood.
b. Work: Lots to build, but don’t have to re-install tonneau after each use
c. Meets Must haves: Yes, can move tonneau out of the way.

3. Some type of marine plywood trapezoidal “topper” with side and back access doors with diamondback topper.
a. Cost: Tonneau + Hundreds in Wood.
b. Work: Lots to build, but don’t have to re-install tonneau after each use
c. Meets Must haves: NO, can’t get fridge under tonneau.

4. An aftermarket topper with custom plywood shelf at bed height
a. Cost: Topper + $100 in Wood
b. Work: Not much
c. Meets Must haves: Could leave topper on if it looks good, then yes.

5. An aftermarket canopy
a. Cost; ??? – Lots
b. Work: ???
c. Meets must haves: Probably a pain to put on, take off and swap to new rubicon, plus super expensive.

6. An overlanding trailer
a. Cost: $3,000 to ???
b. Work: If I build it, could be a lot, if not, would be expensive
c. Meets must haves: Yes

7. A rack with plywood trapezoid skin, plus a retractable tonneau
a. Cost: Rack + Tonneau + wood
b. Work: almost as much if not more than all wood topper
c. Meets must haves: Yes

8. A rack plus a soft tonneau with some kind of plywood shelf at bed height.
a. Cost: Rack + Tonneau + $100 Wood
b. Work: almost as much if not more than all wood topper, plus install/uninstall topper each time
c. Meets must haves: yes


The plywood trapezoidal topper can have wood or metal frame (possibly 8020) underneath. I’m not concerned about water destroying the topper and proper construction “SHOULD” keep water out. I’ve had a plywood floor and sided 5x8 trailer for 10 years and that is only treated, not even marine grade. Its held up well and that sits out in the rain and snow 24/7, hauling mulch, dirt, gravel, refigerators, ect. This topper isn’t going to be in the rain or be beaten on all that much. Also possible to skin the plywood in Aluminum for a better look, or possibly aluminum access doors with a plywood top. (I'm planning to make these access doors pretty much the entire side and rear)


I really didn’t have a budget set for this before, but we’ve had some unexpected expenses the last 3 months (broken leg, ER peanut allergy visit, my son is fine now) that is now going to force me be more reasonable with this build.


For that reason, I think 1, 2, 4, 7, 8 could work.

3 doesn’t meet the must haves

5,6 are probably too expensive for now, maybe re-visit in a future build.


1 and 8 require putting tonneau back on and off each time, so they’re out. Also for roughly $1000 more I could get a retractable tonneau which is super cool and is useful to "pinch" cargo against the tailgate to keep it secure. The Retrax allows you to do this on their manual ones, but they're not making one for the JT.


So I’m down to 2,4,7,

Only rack that is 22” tall worth plywood skinning (Leitner is cool, but attaching plywood skin to it wouldn’t be easy, also rear diagonal cross supports limit plywood hauling in the bed), is the max modular one. Max Modular isn’t custom made for the gladiator, so its slant is probably not close to that of the gladiator’s boxier look. It should be lighter than my wooden/8020 frame, but it will cost much more. For that 7 is out.


In case anybody was interested, this is how Ben Franklin made decisions, https://www.artofmanliness.com/articles/how-to-make-a-decision-like-ben-franklin/ Basically comparing the pros vs. cons on a T-Chart. I find that while simple, this is very helpful in making decisions. You need to write/type them out though, or you’ll forget.


Now I’m down to 2 or 4.


2. Some type of marine plywood trapezoidal “topper” with side (possibly back access) doors with some type of retractable hard tonneau cover.
a. Cost: Tonneau (roll-n-lock or pace Edwards) + Hundreds in Wood.
b. Work: Lots to build, but don’t have to re-install tonneau after each use
c. Meets Must haves: Yes, can move tonneau back.
d. Pros:

i. Cheaper than 4
ii. Satisfaction of creating something unique
iii. Custom paint job for cheap (do it myself)
iv. BECAUSE PLYWOOD
v. Totally customized to my liking/needs
vi. Ability when daily driven to get taller items moved without taking a topper off
vii. Possibility of not needing a plywood shelf at bed rail height, can use retractable tonneau for that “maybe”
viii. If it doesn’t work out, plywood can be recycled to other projects and I’m out several hundred dollars, but still have a sweet retractable topper.

e. Cons:
i. Could be ugly
ii. Might need to remove for daily use
iii. Heavy (need to calculate, marine ply is lighter than treated, also its aluminum friendly unlike copper based treated)
iv. Durability is unknown, Static load is no problem, dynamic load????? No idea.
v. No rear visibility unless I do some kind of lexan window
vi. Might need to redo paint job for JT2, not end of the world, but will take some work.

4. An aftermarket topper with custom plywood shelf at bed height, need to see more options, fiberglass might be cheaper
a. Cost: Topper + $100 in Wood
b. Work: Not much
c. Meets Must haves: Could leave topper on if it looks good, then yes.
d. Pros:
i. No need to Remove for daily use
ii. Custom painted to color match
iii. Professional look
iv. 600lb dynamic load rated
v. Stainless steel
vi. Waterproof
vii. Ability to see through back with window option
viii. Since no shelves will be customized by me to meet my needs

e. Cons:
i. Expensive
1. https://www.rlddesignusa.com/p/jeep/2020-jeep-gladiator-truck-cap-canopy/ This is about $3,500 shipped without any options
ii. Doesn’t include any kind of shelves, cubbies, so still need to either buy, or create these, just like option 2, but with $3,500 up front cost.
iii. Can’t get tall items under the topper
iv. Color matched paint will either work for JT 1, or JT2. So I might have to repaint it if JT2 happens and could be expensive to do right.

How much do fiberglass toppers weight? Any with doors like that RLD design stainless one?
IMG_1451-2.jpg

What kind of dynamic loads can fiberglass toppers handle, what about RTT or cargo racks above them? This is still a POSSIBILITY, but I doubt many will be available anytime soon.

Since I’m getting the JT HOPEFULLY by mid July, right @spenchey ?, I want to use it for several camping trips, a 3 day music festival camping thing, and the Great Lakes Rally yet this year.

The timeline might not allow for option 4, but option 2 I’ve already got the gears grinding on how to execute. This coupled with the large expense differential, I think I’m leaning towards 2. I probably wasted hours and hours when we all know PLYWOOD is the answer.

If anybody read this whole post, you get a thumbs up:like:, I hope some of you find this helpful and can use this info for your own build, or at least use my Ben Franklin T-Chart for your next project/mod/life choice.

I'll still post things I find about toppers and the like on the @Bobs85Reny Tops thread, but once I start tackling my topper/tonneau decisions, i'll post that build here.

Until next time........;)
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Since I’m getting the JT HOPEFULLY by mid July, right @spenchey ?, I want to use it for several camping trips, a 3 day music festival camping thing, and the Great Lakes Rally yet this year.

.

I'm about to buy our own rail car(s) for all of you guys, i'm just as anxious as you guys to get them here
 

Ole Cowboy

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I can tell you are an analyst, good requirements document. That said I see one thing that is a real challenge for you...the JT has a5 ft bed! Unless I missed something like you and your family are all less than 3ft tall I am not sure how you are going to achieve your needs. Or do you and family tent camp on the ground and the bed of the JT is carry your support package?
 
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steffen707

steffen707

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I'm about to buy our own rail car(s) for all of you guys, i'm just as anxious as you guys to get them here
It's all good. Did you read the whole post? Lol
 
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steffen707

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I can tell you are an analyst, good requirements document. That said I see one thing that is a real challenge for you...the JT has a5 ft bed! Unless I missed something like you and your family are all less than 3ft tall I am not sure how you are going to achieve your needs. Or do you and family tent camp on the ground and the bed of the JT is carry your support package?
Yep tent camp on ground.

I've been known to analyze the crap out of some things.
 

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Nice brain dump! It's almost like you transcribed your ENTIRE thought process!

If you're like me, given the right skills and materials I would always choose creating something unique and custom over a purchase. Based on your love for plywood I feel like #2 is the only way to go :). I can't wait to see what you come up with!

Per your con:
v. No rear visibility unless I do some kind of lexan window
Just use the backup camera! I have this app as a shortcut and use it frequently when driving because it gives a really wide angle without blind spots. Maybe novelty use now, but nonetheless an option!

2. Ability to get 2 garbage cans in there for getting rid of grass clippings/yard waste
My gut thought was that garbage cans are too tall for a topper and that would eliminate a purchased topper altogether since this goes against your 'Must Haves'. I had to see for myself. Here's a pic of a standard size garbage can in the back of the JT. About nine inches to spare on the top!

IMG_20190626_083154.jpg
 

Ole Cowboy

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Yep tent camp on ground.
Did I miss that? I am feeling ROUGH today, loaded up on sinus meds and only have 1 cup o joe down, I will be better later today I hope.

FYI, serious about your write up. I looked for guys/gals like you in my IT company.

I go against the grain in the world of IT. Coders write code they don't write apps. The people that write apps are analysts.

In short, I have met very few coders that can write a complex app because they historically do not understand the Business Case, the people that do are the Analysts...they model the business case give it to the coder and they write to the code to execute it.
 
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steffen707

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Oh, one thing I forgot to mention. For daily driving, it sure would be nice to have an unobstructed view from the rear. Joy riding with top down is kinda lame with a topper on back.
 
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steffen707

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Did I miss that? I am feeling ROUGH today, loaded up on sinus meds and only have 1 cup o joe down, I will be better later today I hope.
Nope I didn't mention we do tent on ground.

Did you imply the topper idea wouldn't work if RTT because of too much weight or not enough space?
 

Ole Cowboy

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Nope I didn't mention we do tent on ground.

Did you imply the topper idea wouldn't work if RTT because of too much weight or not enough space?
The 5ft bed was the restriction...
 

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steffen707

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Ole Cowboy

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Can you elaborate why the 5ft bed was the restriction?
LOL, just coming from a guy who drives a 8 ft bed truck, no more, no less...
 
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steffen707

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LOL, just coming from a guy who drives a 8 ft bed truck, no more, no less...
Gotcha. Your concern is a valid one. Also a good reason for me to go the plywood route to begin with. If I discover I need more storage space, then either need to utilize racks over vehicle, or possibly do a trailer. But if that happens, at least I didn't sink a whole bunch of money into a final solution that couldn't actually be final. =)
 

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Gotcha. Your concern is a valid one. Also a good reason for me to go the plywood route to begin with. If I discover I need more storage space, then either need to utilize racks over vehicle, or possibly do a trailer. But if that happens, at least I didn't sink a whole bunch of money into a final solution that couldn't actually be final. =)
Well if it were me: Since the bed will hold your logistical support package, I would build a dog house that slides in/out. I would have doors that opened by lifting or folding down on each side, giving you access to your equipment. In the rear, I would do a split door, the upper opening dual doors out to each side and the lower door folding down across the tailgate to use as a work table to prepare meals etc.

Put handles at all 4 corners and build or buy a table with rolers on each foot. Shorten the legs to be flat with the tailgate coming down. Come home from the camping trip, and drag the doghouse off and onto the table, roll it into your garage.
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