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OM642 Oil cooler leak

kooltoys

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For those that are interested these OM642 engines are use in multiple vehicles. This is my 2013 Mercedes Sprinter, shop estimate to replace the oil cooler seals was $2800(this does include swirl motor) parts and labor with the note "may need new intake manifolds $1300 additional".
Im actually a AV tech by trade but $2000 labor is worth my efforts to fix myself! Plus I have kids and a Jeep addition to support.

The rear 2 turbo bolts are the hold up at the moment, then take the intakes out and get them cleaned up tomorrow at the machine shop. Hope to reassemble it Monday.

Jeep Gladiator OM642 Oil cooler leak 20211119_204412
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IslandFalconer

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Worked for Mercedes can confirm this is a regular job, and seized intakes are more common than one would expect. Swirl motor resistor mod is popular for that reason
 
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kooltoys

kooltoys

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Worked for Mercedes can confirm this is a regular job, and seized intakes are more common than one would expect. Swirl motor resistor mod is popular for that reason
Yes I just watch a video, I have a new motor so Ill fix it correctly while its already apart
 

ShadowsPapa

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Variable intake? Didn't know there'd been issues on those.
 
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kooltoys

kooltoys

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Variable intake? Didn't know there'd been issues on those.
Not sure what you mean. the intakes have butterfly valves for each cylinder and a actuator to move them. I assume it is another way of limiting boost
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