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We are trying to make the most user-friendly JT tube door…

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Exceed Fabrication

Exceed Fabrication

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We are modifying the samples of storage bags, 600D waterproof Oxford cloth+high-density flannel composite liner, waterproof zippers.
Pay deposit now and receive free tube doors storage bag upon delivery.
The front doors can be put into the bag without removing the rearview mirror (2 front doors in one bag, two rear doors in one bag, The two doors are separated by felt.)
I tried lifting it, but it was a bit heavy and the straps would pinch my hands, so we needed to add plastic handles.
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Exceed Fabrication

Exceed Fabrication

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We have already received some deposits and would like to thank our members who are willing to support us!
As you all know, we are a start-up brand, and we just want to do something different from our competitors. I am surprised that so many people have always treated us sincerely.
We are working hard to advance production and expect to release some more mature product photos in mid-April.
 
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Cspence

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I haven't been spending too much time on the forum lately and missed this! Happy to have found it to be in the first batch of customers! Put in my deposit a short while ago! Really looking forward to getting these!
 

drew0622

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We have already received some deposits and would like to thank our members who are willing to support us!
As you all know, we are a start-up brand, and we just want to do something different from our competitors. I am surprised that so many people have always treated us sincerely.
We are working hard to advance production and expect to release some more mature product photos in mid-April.

Deposit just sent! The free storage bags look sweet!
 
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Exceed Fabrication

Exceed Fabrication

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Quick update: We have completed the PU mold and tested, you can refer to these photos for the final look.
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Quality inspection in progress
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Exceed Fabrication

Exceed Fabrication

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More details...
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Cspence

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AWESOME!!! Can't wait!!!

They look great!
 
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These are electrophoretic treated tube door bodies only, it looks glossy black on the outside, you can spray any custom paint to change it.

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Cspence

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Quick update: We have completed the PU mold and tested, you can refer to these photos for the final look.
1712474576531-xp.jpg

1712474685403-0z.jpg
I think this is going to be one of the nicest details on these doors, something that is really different than all the others! As an engineer, I'm extremely intrigued by this. I'm going to have to see if I can find a video on YouTube to understand how this is done. If you happen to know of one, please, share a link! :)
 

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Exceed Fabrication

Exceed Fabrication

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I think this is going to be one of the nicest details on these doors, something that is really different than all the others! As an engineer, I'm extremely intrigued by this. I'm going to have to see if I can find a video on YouTube to understand how this is done. If you happen to know of one, please, share a link! :)
I just happened to take these photos a few days ago, Hope they can help, I am not an expert in this area, but what I know is that we developed steel molds, one for the front and rear doors. Some factories will make resin molds or aluminum alloy molds, but these molds are not as durable as steel and are slightly less precise. The textures on the mold are made by etching the mold with acid, leaving fine textures on the surface when making PU. (Not sure how to express this step in English. The factory told me that if this step is not done, there will be many pores on the PU surface, which will greatly reduce the durability)
I found this video, which is similar to what I saw in the factory. They were resting when I went there, so I didn't see them operating it with my own eyes, but I think it should be similar.

In fact, we didn't design this part at the beginning. When we visited the factory, we happened to meet someone from the PU factory there. Their factory was very close to our Tube door factory, so we stopped by to visit it.
I think this PU is very interesting, so we decided to add this part to all doors. As far as I know, we should be the first brand to use PU on tube doors. To be honest, I was worried that this would make the armrest too thick at first, because we originally used a relatively thick 2-inch steel pipe, but after I got it, I felt it was just right. Everything looked clean and low-key. I believe you will like it:)

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By the way, after two weeks of crazy storms, we finally got a cloudy day... We went up the mountain today to shoot a lot of footage, and I'm going to make a video without background music to show you if this door rattles. ;)
 

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Thank you so much for the additional detail, photos and video! This definitely answers all the questions I had, so interesting!! Adding the texture to the mold makes complete sense. Aesthetically it looks better and I could see where if it were perfectly smooth, how air pockets could form on the surface which would create pores that would then become a point of failure for premature cracking and tearing.

I can't stop commending you! This is a large global endeavor and I don't think many people can fully appreciate how challenging this is to do. Not only are you pulling it off, but your execution so far is nothing short of exceptional and really really inspiring to me. I'm trying to something of my own (yibcraftice on IG), and while its nowhere near the complexity of yours, I'm still overwhelmed with all the aspects of trying to bring a product to market (domestically, not even internationally mind you!).

You must be proud (and if you're not, you should be). I'll be here cheering you on while I continue to anxiously wait for my set!

Chris
 
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Exceed Fabrication

Exceed Fabrication

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Thank you so much for the additional detail, photos and video! This definitely answers all the questions I had, so interesting!! Adding the texture to the mold makes complete sense. Aesthetically it looks better and I could see where if it were perfectly smooth, how air pockets could form on the surface which would create pores that would then become a point of failure for premature cracking and tearing.

I can't stop commending you! This is a large global endeavor and I don't think many people can fully appreciate how challenging this is to do. Not only are you pulling it off, but your execution so far is nothing short of exceptional and really really inspiring to me. I'm trying to something of my own (yibcraftice on IG), and while its nowhere near the complexity of yours, I'm still overwhelmed with all the aspects of trying to bring a product to market (domestically, not even internationally mind you!).

You must be proud (and if you're not, you should be). I'll be here cheering you on while I continue to anxiously wait for my set!

Chris
Thank you Chris, I think we are friends already, passionate people always attract each other like magnets, and I am looking forward to how our door will look on your JTM.
I checked your ins and subscribed to you. If there is anything I can help you with in the future, please don’t hesitate to ask. It seems that your business has just started. I also wish you success!
Btw, I don’t know what instant messaging software people in the United States use, WhatsApp? Discord? We usually use WeChat to communicate with each other. Please tell me the app you usually use so that we can communicate more efficiently.
 
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Exceed Fabrication

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We shot some off-road footage, no need to explain too much! :b
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