coreoski
Well-Known Member
Awesome details and thanks for the extra photos! I'm sold.I did do the extra brace and did use the long slotted holes and placed them equidistant from the center. Once everything is bolted it is very stiff (14mm carriage bolts on the rack, 13mm and 11mm for the bike accessories). No racking, flexing, creaking, or anything when testing by sitting and standing on it (I'm 6'4", 235lb). You have a lot of options to pick when placing the supports and side panels, which could adjust to your personal needs for how you mount stuff on it. I have two front tire mounts I haven't put on yet because I'm not sure where I want them (near the tailgate for access but blocking other stuff in the bed, or near the cab so stuff is accessible but harder to get to the wheels). You can see I have it mounted and I didn't take off the soft tonneau, just the locks near the tailgate.
I have one, what I expect to be minor nitpick. The adapters for the trail rail system are a plate with a threaded bolt (with no head on the bolt) welded into a hole in the plate. As the back side of the plate is smooth, there isn't much there for the weld to grab to. It may have been my fault, but when the 200lb gorilla started wrenching I pulled one of the posts out of the plate (maybe it was a weak weld too as I only got one thread into the nylon). My neighbor has a welder and he fixed it in 3 seconds. The reason why I tried to tighten it as much as I did was that the threads had barely gotten to the nylon lock portion of the nut and i was expecting the threads to pop through a bit more. I don't know that it is necessary to change how the threaded bolt is welded to the plate, but maybe making it a little longer so one can have some confidence that the nylon portion is actually locking on the treads. I just snugged them to where the plate and washer don't move and nothing further. I'll probably just toss some Locktite on them since I don't plan on taking the adapter plates off.
One should really make sure to set the width of the rack to be well adjusted for the bed (it can fit a variety of bed widths). Although loading will present some "spread" to the rack as the support arms are angled, if there is any gap when you have a few hundred pounds on the rack it will try and move and put a lot of force on the trail rail adapter plates (those posts aren't designed for that kind of load). If it is a snug, no gap fit with no loading, you'll benefit from the bedsides being pressed by the feet of the rack once loaded and then I'd only imagine a catastrophic event would cause a problem. I spent a lot of time making sure things were square, a snug fit, and so forth. It feels really darn strong.
I will have to spring for the non-trail rail adapter set but given what you've described so far I'm really not worried.
Thanks again!!
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