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Factory Service Manual Review

PyrPatriot

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I am a huge fan of OEM specifications and instructions. I got interested in mechanics and actually working with my hands in my late 20s (early 30s now). So I went to look for the Factory Service Manual (FSM) from FCA. Everything is digital now, and that's fine. However, I much prefer paper backups. After buying the JL FSM a few months back, the JT finally came out and I decided to print it. I have not gone through all of it, and you'll see why. Hell, I haven't even finished printing all of it, and you'll see why.

First, I love the FSM. It has given me almost every bit of information I have needed in my endeavors to learn about my JT. What it leaves out is parts numbers, which I have made a collection of numbers/descriptions/pictures as well. Is it the ideal combination of going to an instruction on how to replace something with hover-over to parts numbers/descriptions? No. The FSM does a little of that, but mostly with special tools needed.

What I don't like:
  • You cannot access the files without the USB drive physically in the computer. You can copy/paste as many times as you want, but nothing opens without inserting the drive.
  • You have to use Internet Explorer and Adobe Flash Player, and there is some initial difficulty in getting it to work on Windows 10. The software uses programs that Adobe stopped supporting in 2009.
  • You cannot use any search feature
  • You cannot copy anything
  • Space is used very inefficiently. Often a photo will be on one side, accompanied by a little bit of text to the left of it. Vast swaths of white space in between photos/text and paragraphs is common.


The FSM deliveres 4 types of information:
  • Technical Specifications - fluids, temperatures, pressures, voltages, and torque specs for EVERY single cable, nut, bolt, wire, and fluid container. In the form of tables in the accompanying section/part of pertinence. Bolt torque specs alone make the purchase worth it.
  • Photos/Digital-drawings of parts or x-rays of the entire truck. There is not a photo/picture of everything, but there are a lot. X-ray diagrams showing you where stuff is, like the GPS transponder and the WiFi antenna alone make this purchase worth it. I am surprised where some things are located, some where you expect, and others actually being multi-part modules throughout the truck.
  • Video instruction on general matters like how to splice wires, voltage test, etc.
  • DTC codes - the error codes. Their own section.

The information is of 3 types:
  • diagnosis
  • removal, and
  • installation.

The picture below is everything less the DTC-Based Diagnostics and Non-DTC Based Diagnostics. The shelf is tall enough to fit a 3" binder upright.


I estimated the number of pages left with the Diagnostics sections from my experience of how much scroll-bar space equated to how many pages, counted up the sections, and I stopped at 1200 sections/codes. They were mostly 10-page sections, so at least 12000 pages. I only got through half the DTC-Based Diagnostics chapters and would estimate I had another 500 sections, so the total remaining pages to print after the above is about 15,000. Now, don't get me wrong. The instructions/information for those codes is VERY thorough. 10-pages per code in finding what the problem is, the wiring, etc., is very useful information. But at $90/5000 pages in ink, and $8/800 sheets of quality paper, I'm looking at another $300 in ink at least and $150 in paper. Total for buying the USB drive and printing all the pages would be about $700


I still might print the DCT-Based Diagnostics sections. That's really where you start with problems.

Find the product here: https://www.techauthority.com/en-us/products/81-370-20083-SUSB

It is time-sensitive. That is, they continuously come out with different versions that have more and more info. Mine had an option to see stuff for the Diesel engine, but most of the interesting stuff, like the actual engine section, was missing. Selecting to see everything still had whole chapters missing, the count would go from 24 to 27 and the like. So as more info is deemed worthy of putting into the manual, different versions will be released. I suspect they make a limited number at a time. I bought a JL a while back, then the supply ran out and the website I got them from could not longer get them. I couldn't find them on TechAuthority's website either (went 3rd party to save on shipping - TA charges $15) but came across the JL manual a few weeks later tucked into the Cherokee section. The JT came out a couple weeks ago. Mine has a late-January date on it. So if you don't need to, or would rather use the subscription service, you can get more information as it becomes available later.

Jeep Gladiator Factory Service Manual Review 52F82ABC-F817-4FEF-9F71-15290E19FDB5
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Gatorized

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What do you get in regards to electrical/wiring diagrams and connector mapping/locations?
In regards to copying, you should be able to screen shot info .
 

jebiruph

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Since I have both a JL and a JT, do you recommend either the JL, the JT or both manuals?
 
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PyrPatriot

PyrPatriot

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What do you get in regards to electrical/wiring diagrams and connector mapping/locations?
In regards to copying, you should be able to screen shot info .
limited wiring diagrams. The docs on the JL forum would probably be better. Can take another look later tonight.
However, regarding wiring, they do tell what the voltage, ohms, and connections should be
 
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PyrPatriot

PyrPatriot

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Since I have both a JL and a JT, do you recommend either the JL, the JT or both manuals?
Depends on what engine you have. If both have 3.6 gas, the JT, as it has a different enough cooling system. Although, I have the 2019 JL FSM, the 2020 JL available now might have the JT’s cooling. If I had both Wrangler and Gladiator I would get the JT FSM. Will probably sell my JL FSM soon
 

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Factoid

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The operating and maintenance manuals for the AN/SPY-1 radar system originally installed on Aegis cruisers and destroyers (now some other ships) is 42 volumes ranging from 1” to 4” thick with most being “C” size pages. Simply installing technical changes and updating the LOEP (List Of Effective Pages) can be a week long event. Consider yourself lucky.
 
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PyrPatriot

PyrPatriot

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Factoid

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That would be interesting. Please report back on what you find.
 

kd1yt

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Very interesting, thanks for sharing. I'm actually really surprised and impressed that a USB version is substantially cheaper than the traditional paper-based factory service manuals have been on vehicles. It makes sense that it costs them less without the printing, but with so many products, reduced costs on the production end don't flow through to reduced costs on the consumer end.

I can't tell and I would be interested to know, if you buy the USB, but you want to get later updates, can you somehow later pay a discounted rate for updates to the USB rather than having to pay full boat multiple times?
 
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PyrPatriot

PyrPatriot

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Very interesting, thanks for sharing. I'm actually really surprised and impressed that a USB version is substantially cheaper than the traditional paper-based factory service manuals have been on vehicles. It makes sense that it costs them less without the printing, but with so many products, reduced costs on the production end don't flow through to reduced costs on the consumer end.

I can't tell and I would be interested to know, if you buy the USB, but you want to get later updates, can you somehow later pay a discounted rate for updates to the USB rather than having to pay full boat multiple times?
No, it is explicitly written on the website and product that the specific manual is time sensitive and no updates are possible. The manual is complete for the 3.6 to include the Rubicon.


A note on “completeness”. This manual was obviously intended for mechanics (though why they have videos on fundamental techniques like splicing wires or some mechanical stuff I don’t know, but appreciate it greatly). For example, on the section dealing with the Bumper they dont differentiate between the different types, or brackets specific to each one. Or the fog lights. But they do give good detail on removing the wiring harness from the bumper
 

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kd1yt

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No, it is explicitly written on the website and product that the specific manual is time sensitive and no updates are possible. The manual is complete for the 3.6 to include the Rubicon.


A note on “completeness”. This manual was obviously intended for mechanics (though why they have videos on fundamental techniques like splicing wires or some mechanical stuff I don’t know, but appreciate it greatly). For example, on the section dealing with the Bumper they dont differentiate between the different types, or brackets specific to each one. Or the fog lights. But they do give good detail on removing the wiring harness from the bumper
OK, thanks!
 

Factoid

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It will be different, that’s for sure.

However, the benefits of working on older vehicles shines when the scanner fails due to a wiring issue. Prior to ecus and scan tools with obd ports, we knew all about wiring issues, bad connectors, corroded/broken pins, and rodent issues. Today’s tech suffers when the problem is not a replaceable component. Yes, bus technology and digital signals make it more challenging, but it was much easier for me to learn how to use a scanner and decode the new format for wiring diagrams than it is for the older tech to learn half-splitting, current flow and functional block diagrams.

I say we old techs rock!
 
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PyrPatriot

PyrPatriot

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Finally got everything scanned. Selectively printing only what is relevant to my JT (V6 and auto transmission, though I did include the Clutch section), I am at 3100 pages. Some of those pages are copies of other things that were printed in a lower resolution (i.e. if I had to print 50 pages but only the first 3 had pictures/diagrams needing the best print settings, I printed the first 3 high res and re-printed the whole set in medium res, because the interface does not tell you on what "page" you are as you scroll through the material). I'd say 3000 pages even is a good estimate to what is the "FSM". I probably have another 10k in DTC-Based diagnostics, which is error codes and circuit testing/resolution procedures. Scans had to be at 600dpi, which isn't great for the less than stellar CAD-type generated designs and small photos provided. But, it will work. Ideally I'll keep a small laptop in the Jeep to use the USB drive and use the pdf version to do searches on as the interface does not let you search. You're ability to print-scan the FSM may vary on your country's copyright laws.
 

jimbom

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I'm looking at another $300 in ink at least and $150 in paper. Total for buying the USB drive and printing all the pages would be about $700
...
Find the product here: https://www.techauthority.com/en-us/products/81-370-20083-SUSB
Thanks for the fantastic write-up. I have half-heartedly searched to buy a repair manual - now this has become a must have for me.

Your link indicates $120 for the USB (although it's currently out-of-stock now.) Is that correct? Your math above comes to $250 -- what am I missing?

It is not clear to me -- does this manual require a link to the internet to use, or is the entire manual stored on the USB?
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