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RSI Smartcap

Bulldog10

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Just took our first long trip with the cap on and we are seeing warping at the clamp points. I know some may say that they are overtightened, but i don’t think that’s it. None of these spots were there pre-trip and I drove it around quite a bit before that.
I have never liked the clamps they use! Here is a video on RLD that does show a difference in How they attach to rail system and seems much cleaner an attachment especially considering Dogs getting hurt on the clamps with RSI!
RLD Design Stainless Steel Truck Cap First Impression - YouTube
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Mine's doing the same thing. I took the clamps and the trail rail off to see if I could find any damage. From what I could tell, the rubber blocks under the smartcap are creating a 2.25 square inch point load on the plastic rail cap, and the rail cap is deflecting. I couldn't find any indication that this deflection is making it to the metal at the top of the bed. All the squish seems to be happening in the rail cap. If you wanted a super secure connection, you could put something between the rail cap and the top of the bed to fill the void. Those rail caps are only $20 a piece so it might be worth fooling with.
 

Scratch

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My cap is supposed to arrive Monday. I have to make the hour and half drive to town tomorrow. Is there anything I need to pick up from Home Depot that I will need for assembly and install?
Thanks
Scratch
 

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kaeo_15

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You need to add it under the cap near the tailgate to shim it up a bit. If not, the tailgate compresses the gasket. You need 9/16ths worth, so you need to adhere 9 pieces to each other per side. There are a few posts about it in this massive thread. Haha.
 

Bwitherel

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You need to add it under the cap near the tailgate to shim it up a bit. If not, the tailgate compresses the gasket. You need 9/16ths worth, so you need to adhere 9 pieces to each other per side. There are a few posts about it in this massive thread. Haha.
I read that RSi recognized the problem and supposedly found a solution in like November or December. Was hoping the newer shipments included the thicker rubber shims. Does anybody know if this is the case? I just ordered my sport edition smartcap yesterday.
 

Bulldog10

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I read that RSi recognized the problem and supposedly found a solution in like November or December. Was hoping the newer shipments included the thicker rubber shims. Does anybody know if this is the case? I just ordered my sport edition smartcap yesterday.
This guy is Rep in my area NW but He could answer that question.

Rick
Weber

RSi
SmartCAP
Forged in Africa. Made for America.

Regional Sales Manager

M: 954 270 9905‬
RSiSmartCAP.com
 

Scratch

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Let us know what you find out. Mine should be arriving this week.
 

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Bulldog10

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Bwitherel

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Update on inventory:

RSI Evo Sport (side gullwing windows) - Still awaiting incoming shipment
RSI Evo Adventure (side solid panel gullwing openings with interior molle panels) - In stock!

If you're looking for a cap, shoot us a PM or give us a call at 888-466-8991.
I ordered the Evo Sport from Northridge4x4.com on 3/13. Order is still processing. Would I receive it sooner if I ordered directly through you or does Northridge use the same distributor so it really doesn’t matter? Appreciate it and excited to get this cap - best looking one on the market.
 

kaeo_15

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I read that RSi recognized the problem and supposedly found a solution in like November or December. Was hoping the newer shipments included the thicker rubber shims. Does anybody know if this is the case? I just ordered my sport edition smartcap yesterday.
Could be, but mine was delivered a few weeks ago without any modified rubber blocks, etc. It was one of the first shipments of EVOa, but it was shipped well after this problem was brought to everyone's attention and RSI responded with a solution. So, I wouldn't count on receiving it with any updated parts, but a quick HD run would get you sorted. Let us know if you receive anything different. Should have rubber blocks that are thicker than the rest (Unsure of the exact thickness of the standard blocks, but revised blocks should be 9/16ths).
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