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Steersmarts Sector Shaft Install on Mojave …

Viper501

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As an initial, and overarching, note, I do not blame Steersmarts for the current experience I am having with the install of the kit on my 2022 Mojave. I take full responsibility for my choices. However, I wanted to put this out there so someone might learn from my choices and not repeat them.

The kit comes with the bracket and hardware for the installation. Following the detailed instructions I cut off the Mojave specific tab as show in the supplemental instructions. I also bent the hose bracket to get it out from underneath the bracket. One of the things that is not clearly depicted on the instructions is that the bracket has a spacer welded to the back of the base bracket. This appears to be intended to move the base to away from the frame and give clearance.

I followed the directions and removed all four of the factory bolts holding the steering box to the frame. I was not expecting the box to move as soon as those bolts were removed. For whatever reason, my box moved a lot and re-aligning it with the frame proved somewhat challenging. I managed to get the SS bracket on and torqued the four bolts down. I then tried to put in the bearing on the bottom of the pitman arm. The bearing slipped over the 42 mm bolt with no problems. The bolts would not line up and it appeared that the main bracket was rotated several degrees off center.



I looked at everything to see if I could figure out why it was not aligning properly. I watched multiple installations on YouTube and searched the forums (both here and the JL). Nothing made any sense and I was incredibly frustrated so I set it aside and went to bed.

I got back on it in the morning and decided to start over and removed the bracket and started trying to figure out what was interfering with the fitment. I pulled all of the bolts and started looking at the potentials for interference. I further moved the remote reservoir bracket to get it out from under the Steersmarts bracket. I also saw that there was a mark on the riser attached to the back of the bracket. It was clearly hitting the weld on the frame where the Mojave‘s extra bracket is attached. I ground off the corner to remove the interference. Doing these two things allowed me to put the bracket on the frame and align the bearing.

I then tried to again bolt in the bracket using the Steersmarts bolts. The alignment of that box while trying to thread in the bolts was somewhere beyond frustrating. The box kept moving and trying to orient the bolt and box on the axises proved too much for me. I ended up losing my patience with one of the bolts and completely goobered it up.

Of course, this is Thanksgiving and I am out of town at my family’s house and do not have all of my tools, nor an open store to get tools to fix my stupid. And it was / is very stupid.

So, be aware of the potential interference between the back of the Steersmarts bracket and the little weld on the frame for our special extra tab on the spring perch. I strongly recommend grinding that edge of the bracket down to ensure it does not rotate the bracket to prevent alignment of the bearing. I also bent the hose bracket to the point that it was completely out from under the Steersmarts bracket. While the supplemental Mojave instructions show moving the hose bracket using a screwdriver and several bolts, I found that putting a small length of pipe over the hose bracket allowed me to bed the piece much more reliably.

Because I boogered the bolts I have put it back to stock pending getting new bolts. I would appreciate some feedback on good techniques for stabilizing the steering box to more easily align the bolts since I’m going to be back in there at some point soon trying to finish the job.

Jeep Gladiator Steersmarts Sector Shaft Install on Mojave … IMG_1112
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Charles 236

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Take two of the original steering gear bolts out and thread them in from the steering box side far enough to locate the box (hanging it on the frame) while you remove the two remaining bolts. Slide two new bolts through the bracket, using the two holes that will not line up with the two bolts to stabilize the box. Once these bolts are started, remove the two original bolts from the steering box side and start the final two bolts through the bracket and frame into the steering box. At this point, install the bearing and then torque the bolts as specified.
 
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Viper501

Viper501

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Take two of the original steering gear bolts out and thread them in from the steering box side far enough to locate the box (hanging it on the frame) while you remove the two remaining bolts. Slide two new bolts through the bracket, using the two holes that will not line up with the two bolts to stabilize the box. Once these bolts are started, remove the two original bolts from the steering box side and start the final two bolts through the bracket and frame into the steering box. At this point, install the bearing and then torque the bolts as specified.
Brilliant. May need to bring it Greenville … ;) Thanks!
 
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Viper501

Viper501

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Another issue for the Mojave with the ‘extra’ bracket is the size of the washer for the lower right bolt. I had to grind off a side of the washer to allow it to fit without binding on the bracket.

Jeep Gladiator Steersmarts Sector Shaft Install on Mojave … IMG_1109
 

Jchap1987

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Why did you install this? And do you feel a difference? I put this on an older JL of mine and felt no difference.
 

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Viper501

Viper501

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I installed, or tried to and will, because of the future plans for the truck including upgrading the track bars and eventually going to 37s. With the 35’s I haven’t had ‘problems’ per se but I can tell certain issues at low speed on dry pavement rotating the tires.
 

Whiteoak323

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It is tough to get installed but it's not impossible. Loosening the main steering box will give you more movement. It's a tough job on the ground because you need leverage to get everything to move into place.
 

Noeyes

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Why did you install this? And do you feel a difference? I put this on an older JL of mine and felt no difference.
Just had one installed on my Mojave. Made a noticeable difference in steering tightness. Seems to have taken any slop out of the steering. It drives more like it has a rack and pinion. Lol. Only real way I can explain it.
 
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Viper501

Viper501

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An update for today. I bought four new OEM Jeep bolts as well as a set of taps and dies. The bolt is a M12 1.5. I very carefully ran the tap in to the steering box working from the engine side of the frame (i.e. the reverse direction). All of the holes were pretty easy to clean out of the muck clogging them up. The only one that was a challenge was the upper bolt on the front side of the housing. I rigged up a way to get into it from the wheel side through the frame. I successfully cleaned it out of the junk that was bound up in the threads.

My theory, and it is only a theory, is that the zinc from the galvanized Steersmarts bolts mucked up the threads to the point that I could not thread the bolts in properly. Again, not blaming Steersmarts for that. Once I had them cleaned up and the housing properly aligned (thanks @Charles 236 for the pro tip ) I was able to thread the new OEM bolts in just fine. I tested all four of them first then pulled them out individually and blue loctited each of them. Re-inserted, snugged, torqued, and then did the 135* further rotation.

I also put in the Yeti Pro adjustable track upgrade and torqued all of that down to spec then lowered the truck to torque the mounting bolts. All went back together as expected.

What I did not expect, and need to now go address, is the relatively significant clockwise rotation of the steering wheel. I suspect the adjusted track bar caused the wheel to rotate right since it was previously adjusted to deal with the AEV spacer lift.

I’ll eventually update this with some photos of the way I needed to grind the bracket.

Next time I may think twice about the timing of these projects. :facepalm:
 
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Viper501

Viper501

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Jeep Gladiator Steersmarts Sector Shaft Install on Mojave … IMG_1130
Jeep Gladiator Steersmarts Sector Shaft Install on Mojave … IMG_1132
 

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Lunentucker

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My experiences were similar, and the Steer Smarts bracket rests on the bottom of my pond.
The Metalcloak is superior in every way and it installed flawlessly.
 
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Viper501

Viper501

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Making sure future searchers can find both of these threads.

https://www.jeepgladiatorforum.com/...arts-sector-shaft-brace-mojave-install.46955/

I’ve come to the conclusion that the excessive galvanization is one of the problems I faced and it apparently was not just me. When I was driving them in the first time with the impact I could see the shower of zinc falling off. I’m definitely going to run a die over the threads for the new ones and clean most of that off the threaded portion. I think that will protect the bolts adequately and will prevent the gumming effect.

I’m also going to coat the portion of the bracket that I hit with the grinder.

I like the product and it is certainly a well built piece but, with anything, there are some wrinkles to the individual install.

Another point that needs to be made is that getting my 42mm bolt off of the sector shaft was a PIA. The only way it was coming off was with the impact and even that was work. As @Whiteoak323 noted, doing this on jack stands kills any ability to leverage things. Getting the bolt torqued back to 177 lb/feet was a nightmare, especially when I’m significantly lighter than that. :LOL:

I’ll try to update after round three of the install when I get the new bolts from Steersmarts … :whew:
 

Noeyes

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Making sure future searchers can find both of these threads.

https://www.jeepgladiatorforum.com/...arts-sector-shaft-brace-mojave-install.46955/

I’ve come to the conclusion that the excessive galvanization is one of the problems I faced and it apparently was not just me. When I was driving them in the first time with the impact I could see the shower of zinc falling off. I’m definitely going to run a die over the threads for the new ones and clean most of that off the threaded portion. I think that will protect the bolts adequately and will prevent the gumming effect.

I’m also going to coat the portion of the bracket that I hit with the grinder.

I like the product and it is certainly a well built piece but, with anything, there are some wrinkles to the individual install.

Another point that needs to be made is that getting my 42mm bolt off of the sector shaft was a PIA. The only way it was coming off was with the impact and even that was work. As @Whiteoak323 noted, doing this on jack stands kills any ability to leverage things. Getting the bolt torqued back to 177 lb/feet was a nightmare, especially when I’m significantly lighter than that. :LOL:

I’ll try to update after round three of the install when I get the new bolts from Steersmarts … :whew:
Hearing your story makes me glad I had mine installed when my lift was put on.
 
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Viper501

Viper501

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Hearing your story makes me glad I had mine installed when my lift was put on.
Don’t blame you. I’m a glutton for punishment apparently. It would have been easy but for the Mojave factor. Yet another quirk to this chassis.
 

Noeyes

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Don’t blame you. I’m a glutton for punishment apparently. It would have been easy but for the Mojave factor. Yet another quirk to this chassis.
I hear you bud. I thought about doing it all myself but I knew it'd be a whole day off from work wrenching on it by myself in the garage so I threw in the towel. Years ago I built a square body Chevy and did pretty much all of it on my own but working on a daily driver is a little more tedious. If I run into a problem or need a part I can't immediately get it'd turn into a problem real quick.
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