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Thule TracRac with Trail Rails - working setup

Bobzdar

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Wanted to do a quick write up on this setup. Given there's nothing available for mounting a bed rack to the trail rail setup (yet), I pieced together my own. I used the TracRac bed rails with the 2016+ Tacoma with bed accessory rail mount kit from Thule. Here are the parts I used:

https://www.amazon.com/gp/product/B003DMFDM2
https://www.amazon.com/gp/product/B01CKQPTJ8

20190630_161853.jpg


It required a couple of modifications to work - first was the bolts were too long for all but the rear mounts due to the bed side contours, so I replaced them with shorter bolts (easy) as seen in the above pic. The longer bolts that came with it, seen in the rear most mount, fit but were too difficult to tighten as the allen wrench couldn't get full engagement due to being right up against the bed sides.

The second modification was to the mounting feet that go between the bolts and the trail rail - apparently the trail rail setup has pretty much identical rail spacing and accessory size, but are thicker than the tacoma setup so I had to trim the feet to fit. Here's what that looks like, original on the left and modified on the right:

20190630_153126.jpg


Tested it out this weekend - the bar spacing is tighter than a lot of people will probably run in order to fit my Thule roof bubble. The goal was to have water proof locking storage while not impacting bed capacity (like with a tonneau cover or bed cap), in which the setup succeeded perfectly. It went 450 miles each way to upstate NY, handled some mild off-roading (only had to winch once) and worked perfectly with the roof bubble while allowing me to pack the bed full of equipment. They're rated for 800lbs, so I may look into some other cargo mounts for up there so I don't need the trailer as often.

20190701_065604_1592.jpg


Only other thing to consider - the front rail can only move about 2 more inches to the front of the bed as the gas tank bump out interferes with the brackets and they require a 3" minimum spacing - I have them at 5-6" on the driver's side, so there's another 2" it could move forward. They also need to go together in a certain order as the only place you can insert the accessories is at the front, and once mounted the cargo tie downs on the side rails are pretty much stuck in place. If you forget to put them in and need them, you'll have to remove the front bar again to get them in. You may be able to move them 4-5 notches if you put the bars at maximum spacing, but with mine set to 34" to fit the roof bubble, I couldn't move them (see top pic). That was still fine as there wasn't much need to move them, but just one other thing to consider.

This also means that other stuff made for the 2016+ tacoma setup should be adaptable, but may need some modification. The spacing from the trail rail to the top of the bed appears to be very close to, if not identical to, the later tacoma. Don't get the 2015 down setup as it doesn't work - I ordered both as I wasn't sure, 2015 doesn't fit at all as they're apparently a lot closer to the top of the bed than 2016+.

The kit I got also came with toolbox mount, but looks like it could work for all kinds of trail rail accessories as it's basically an additional set of 2 clamps with a flat piece that sticks into the bed with a bolt hole in it.
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uplandgunner

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Could you show some more in depth pics of the set up and just how it went together. what I can see in your pics and what the links shows has me baffled a bit. I have a friend higher up in the parent company to Thule and I can get a pretty deep discount through him. I just need to know exactly what I need . I don't want to bother him with returns and such. I already have a bunch of Thule stuff for the "16" JKUR I had before the JT. So I really would like to do this too.
 
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Bobzdar

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The two amazon links above are exactly what you need, then you will need to modify the feet like the picture posted and either cut or replace the bolts with shorter ones - available at any hardware store. I think they're 3/8" but I can verify for certain when I get home - I had them lying around. The ones that come with it will work but they're a pain to install as the Allen key will be right up against the bed. Rather then spend 20 minutes fighting with them, I just replaced all of the ones that interfered.

Installation goes pretty much per the instructions but you can't put the front rack all the way forward or it'll interfere with the gas fill cut out, so it has to be moved a few inches back. You also have to install the brackets starting from the rear most forward as there's only one cutout in the trail rail to insert them and it's at the front. I attached a closer shot of the installation.

20190630_153047.jpg
 
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SandSurfer

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Too bad these are not height adjustable, I'm looking for something to carry surfboards and SUP's. I really want something that hugs the top, otherwise it makes for a difficult time getting the boards on top of the rack.
 

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Bobzdar

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Too bad these are not height adjustable, I'm looking for something to carry surfboards and SUP's. I really want something that hugs the top, otherwise it makes for a difficult time getting the boards on top of the rack.
Ther xsporter is height adjustable and uses the exact same mounts, but the amount of height adjustability will be limited due to the wheel wells. Somebody on here installed it and at it's lowest setting it's below the roof line so should do what you want.

I didn't go with that as the reason I got it was to have locking dry storage with as much bed capacity remaining as possible so didn't see a need to lower it, but understand the need. The other nice thing with the thule setup is the mounts can be used for other stuff, like the below rotopax mount.

https://www.jeepgladiatorforum.com/forum/threads/diy-rotopax-bedside-mount.19202/
 
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Bobzdar

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@Bobzdar is the hard top roof too small for theThus roof bubble?
It should work, the roof bubble has a pretty wide range of adjustment for the bar width. I have it set close to maximum in the above, but if you set one roof bar at the rear of the drip rail and the other right behind the freedom panels, it shouldn't be a problem.
 

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If I didn't have trail rails, would I be able to use the clamps that come with the TracRac?
 

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Bobzdar

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If I didn't have trail rails, would I be able to use the clamps that come with the TracRac?
Yes, they'd work without the trail rails. The first set of clamps look like they'd work, but I'd just use the thule versions and trim the feet. Took me about 10 minutes to do all 8.
 

remlemasi

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Yes, they'd work without the trail rails. The first set of clamps look like they'd work, but I'd just use the thule versions and trim the feet. Took me about 10 minutes to do all 8.
Thanks. Thule set is $99 vs $52 on amazon for the first one I linked (need to buy two sets). Seems like a cleaner installation too, no shorter bolts to get or plates to trim. Free returns so I might as well check them out!
 

remlemasi

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Thanks. Thule set is $99 vs $52 on amazon for the first one I linked (need to buy two sets). Seems like a cleaner installation too, no shorter bolts to get or plates to trim. Free returns so I might as well check them out!
Just want to confirm that they work well. Full disclosure: I have the BuiltRight trail rails not OEM, but should similar.
 

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Hey guys. I ordered these racks on the 24th of May and they are getting here in 2 weeks.... can someone tell me exactly what i need? Lol im so confused. I bought the black tracrac trackone. Thanksso much!
 
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