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Jay61

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THE TRUCK

Well, I recently purchased a 2023 Gladiator Rubicon in "Granite Crystal Gray" as the foundation for my build. Due to the "stop sale order" on both standard transmission and diesel versions I had to get the gas automatic transmission version. I knew I was going to be a little bit heavy when the build was done so the first bit of attention was directed towards the suspension.

I have always been a fan of Australian off-road suspensions so I went with the Dobinsons HD 3-inch lift. If you are going to be heavy you really should check these out. The rear springs are 1,100 lbs rated and the three-way reservoir shocks are a beast. The other components look like they were engineered for a Mack Truck more so than for a Jeep. I like BFG KO-2 tires and I wanted 35 inch tires so I swapped out the rims for the 8 1/2 wide MOPAR rims to handle those tires.

I replaced the front bumper with the ARB "Stubby" bumper upon which is mounted a WARN Zion 10k winch. I run a lot of electronics "in cab" and always have a phone charging too, so I did away with the stock battery system and installed the Genesis Dual Battery System, which I have run on my other Jeeps in the past and it has never let me down when I was out in the "wilds". The batteries I decided upon are the Odyssey Group 25 AGM in 100ah. One of the benefits of this system is that it deletes the small "golf cart" battery that comes stock on the Gladiator and deletes the auto stop/start gizmo they put on these new Jeeps.
Jeep Gladiator My 2023 JT Rubicon "Adventure Vehicle" or Off-Road RV Build 351491522_10218158139583914_4462859883661516866_n
Jeep Gladiator My 2023 JT Rubicon "Adventure Vehicle" or Off-Road RV Build 356098019_10218230204385489_419625841697480105_n
Jeep Gladiator My 2023 JT Rubicon "Adventure Vehicle" or Off-Road RV Build 356234877_10218230653116707_2702181962215996828_n
Jeep Gladiator My 2023 JT Rubicon "Adventure Vehicle" or Off-Road RV Build 356247777_10218230204225485_6430164114289283050_n
Jeep Gladiator My 2023 JT Rubicon "Adventure Vehicle" or Off-Road RV Build 356627941_10218234923023452_2625807793970832641_n
Jeep Gladiator My 2023 JT Rubicon "Adventure Vehicle" or Off-Road RV Build 356899271_10218230653596719_8860591060026538374_n
Jeep Gladiator My 2023 JT Rubicon "Adventure Vehicle" or Off-Road RV Build 356680062_10218235609840622_80393169878273705_n


The places I go and the things I do in my off-road vehicles always has me wishing for more fuel. So, I installed the LRA (Long Range America) Auxiliary Fuel Tank which gives me an extra 17 gallons of fuel with just the flip of a switch. I also ordered an AEV snorkel with a pre-filter, ARB Diff Covers, Diff Breather Tubes, an electronics accessory bar for the dash so that I can use RAM mounts for all my electronics. I also am installing a number of USB and 12v outlets for my various in cab electronics (Pads, Garmins, InReach, Phone, etc...). Which are in hand now and will be installed when I pick up my truck this coming week from the camper install. While I was getting my camper installed I decided I needed to upgrade my brakes, so I had Ashville Vehicle Outfitters (where I am getting my camper installed) upgrade my brakes with the Power Brake, which is a heavy-duty off-road brake system developed in South Africa where a lot of vehicles are heavy and off-road all the time.

THE CAMPER aka MY HOME AWAY FROM HOME.

I am 62 years old and have been hunting, fishing, exploring and camping out of vehicles from Alaska to the Everglades and over to Baja and Northern Mexico since I was 16. I have always slept in the bed of the truck, a sleeping platform in the vehicle, a ground tent or a roof top tent and at my age I wanted something easier to set up and break down, comfortable and largely self-contained. When I stumbled across the Alu Cab Canopy Camper I found what I have been looking for since the 1970s. The only problem was they did not make them for the Gladiator, and I wanted a true, solid axle four-wheel drive. I was on the verge of importing an older Land Cruiser "Troopy" for my build when I read that Alu Cab had a canopy camper in the pipeline for Gladiators. I hit the road and found a few on Gladiators and checked them out firsthand and I knew then, that is what I was going to get.

I ordered one for my Gladiator and started the installation using AVO (the closest alu cab dealer to where I live in southwest Georgia). It has the 270 Shadow Awning, the Shower Cube, the 13 Gallon onboard water tank, a pump for the tank with a hose and adjustable "shower head". I also with the 100ah Renogy Lithium Ion Battery for the "House Power", the Redarc 30 DC/DC charger/solar management system, a 200w solar panel, a 1,500 Redarc inverter and the Dickinsons Propane Heater. I am sure I am leaving out a lot. I also went with a Goose Gear plate and the driver side drawer system and storage bin. The photos of the camper installed were sent to me by AVO. It also has mosquito netting and shades that are attached via velcro.

There will be more modifications to come. I will be testing it out this coming week in the mountains of N. Ga, NC and Tennessee and will probably stop by the Jeep Invasion in Pigeon Forge next weekend. I might re-gear depending upon how it handles (probably will be to 4.88). I also am debating a front drive shaft replacement with the Adams two-part drive shaft. I am also on the lookout for a replacement rear bumper with a tire carrier that will let me still use my towing ability for a lightweight trailer if I need to (light weight skiff or boat for fishing). I am also thinking about possibly doing a 2/3 rear seat delete and putting in Goose Gear plates and fridge slide for the fridge/freezer to free up more living space in the future, but I want to see if that is going to be necessary first. I am planning a trip to the North West Territory, the Yukon Territory and Alaska in the near future and will probably be getting the StarLink Mobile System which will probably require me to add more battery power.

I am going to be ordering some molle panels for the interior of my cab, specifically the American Engineering one for above head, in cab for mounting my GMRS radio and a CB (both in hand right now). I will also be adding lights up front for illumination on those trails where you haven't reached the camp site before the sun goes down. I have no doubt that I will be adding stuff to this vehicle until the day I die or get too old to get out there, it is a Jeep after all.
Jeep Gladiator My 2023 JT Rubicon "Adventure Vehicle" or Off-Road RV Build 363917555_10218402282847343_6867029585062238897_n
Jeep Gladiator My 2023 JT Rubicon "Adventure Vehicle" or Off-Road RV Build 366345339_751447093659289_5229438407186433562_n
Jeep Gladiator My 2023 JT Rubicon "Adventure Vehicle" or Off-Road RV Build 366532277_751675780303087_3899627243726240610_n
Jeep Gladiator My 2023 JT Rubicon "Adventure Vehicle" or Off-Road RV Build 367038221_755193949951270_1442804851596143092_n
Jeep Gladiator My 2023 JT Rubicon "Adventure Vehicle" or Off-Road RV Build 368035505_755985746538757_821640216236079461_n
Jeep Gladiator My 2023 JT Rubicon "Adventure Vehicle" or Off-Road RV Build 368035525_755985749872090_5874393106355906137_n
Jeep Gladiator My 2023 JT Rubicon "Adventure Vehicle" or Off-Road RV Build 368038668_755985753205423_764056430522422864_n
Jeep Gladiator My 2023 JT Rubicon "Adventure Vehicle" or Off-Road RV Build 368052950_755985743205424_4999868065700021527_n
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JarHeadLV

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SWEET build!!! It never ends!! Must be nice with the additional 17 gal fuel tank
 

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Steven_B

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TARHEELKIDD

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Holy Bad Ass, Batman! Very nice build.
 
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Flyin6

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So, I'm wondering if I may have seen your truck. I was recently over in Pisga National forest camping/driving/hiking but took a day to drive down to AVO. John impressed me with priduct knowledge. I looked at several Alucab conversions (Yours?) They were asking me about my 5.13 gears so I let them drive my truck. John told me it was a hot rod compared to the shop's white one with an AluCab.
I mention this because I believe a deep gear is necessary to get any performance out of that little V6. Highly recommend it as an early mod. I am similiar, 37's IKamper/overland loadout, but I am suspecting 200-300 lighter than yours.
Also recommend you pay big attention to shedding weight anywhere you can. Chunky child, well, they could probably stay home or learn to walk! Just kidding!!!
I'll be doing the Alpine loop end of next month so I can then report of effectiveness of wieght and gears against high altitude.
Best, and, rock on!
 

T-Rock

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Very nice build, great quality part choices as well.
If you could get to Overland Expo Mtn West this coming weekend, or likely one of the other locations, search out Aaron Hagar. His Mojave build is similar to this (AluCab, 35" BFG KO2's, etc.) and built for long overlanding trips. He just came back from a 4+ week expedition to Alaska and is headed to Colorado for the expo now. He gave me a full walk-thru of his rig at Overland Expo West in AZ earlier this year. It is amazing. Well worth checking out if anyone gets the opportunity to see it in person.
 

kb5zcr

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I love all these overland rigs, I just wish there were some with A/C involved in the build. I go on week long fishing trips along the gulf coast and currently pull my cargo trailer fishing shack conversion with A/C so I can sleep cool and out of the humidity (coastal air is damp).
Has anyone built an overland rig with A/C for sleeping in hot weather?
 

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Flyin6

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I love all these overland rigs, I just wish there were some with A/C involved in the build. I go on week long fishing trips along the gulf coast and currently pull my cargo trailer fishing shack conversion with A/C so I can sleep cool and out of the humidity (coastal air is damp).
Has anyone built an overland rig with A/C for sleeping in hot weather?
Not to hyjack, but I did, from scratch:
OverLanding Camper Build (real-man-truckworks-and-survival.com)
 

Steven_B

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I love all these overland rigs, I just wish there were some with A/C involved in the build. I go on week long fishing trips along the gulf coast and currently pull my cargo trailer fishing shack conversion with A/C so I can sleep cool and out of the humidity (coastal air is damp).
Has anyone built an overland rig with A/C for sleeping in hot weather?
The ZERO breeze seems to be what most people use. I don't have any personal experience with it since I am in the upper left part of the country where a heater is more important, but Scott Brady did an honest (non-paid) review of the unit.

https://expeditionportal.com/zero-breeze-portable-overland-air-conditioner/

I think I saw something posted at one point about using it in high-humid environments, so you may want to look into that also. Hope that helps.
 
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Jay61

Jay61

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2018JKUR 2023 JT Rubicon
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So, I'm wondering if I may have seen your truck. I was recently over in Pisga National forest camping/driving/hiking but took a day to drive down to AVO. John impressed me with priduct knowledge. I looked at several Alucab conversions (Yours?) They were asking me about my 5.13 gears so I let them drive my truck. John told me it was a hot rod compared to the shop's white one with an AluCab.
I mention this because I believe a deep gear is necessary to get any performance out of that little V6. Highly recommend it as an early mod. I am similiar, 37's IKamper/overland loadout, but I am suspecting 200-300 lighter than yours.
Also recommend you pay big attention to shedding weight anywhere you can. Chunky child, well, they could probably stay home or learn to walk! Just kidding!!!
I'll be doing the Alpine loop end of next month so I can then report of effectiveness of wieght and gears against high altitude.
Best, and, rock on!
I am heading up today to pick it up. If it was in the last couple of weeks when you were at AVO you would have seen my truck. I will be regearing, I am sure. Just wanting to see how it handles before I talk with a mechanic to determine the gearing I want.
 

montechie

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Sweet build! You're going to love it. I have a different popup (OVRLND), but it's been a real game changer even on a mostly stock Rubi. Way easier to get away from the crowds, easily explore areas a full-size would get body damage, and be comfortable when we get there.

Looks great with the 3" Dobinsons and 35s, good room for articulation and travel. I was going with the Dobinsons and adjustable shocks after checking them out on a vehicle at Expo PNW. Just deciding on whether to get the LRA tank first and get the right Dobinson coils to match. I've had the AEV Snorkel and prefilter on for over a year and many, many miles of dirt. My filter barely gets dusty. In the past (other vehicles) I would need to blow my filter out mid trip to keep my range up.
 

T-Rock

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I love all these overland rigs, I just wish there were some with A/C involved in the build. I go on week long fishing trips along the gulf coast and currently pull my cargo trailer fishing shack conversion with A/C so I can sleep cool and out of the humidity (coastal air is damp).
Has anyone built an overland rig with A/C for sleeping in hot weather?
Many use the Zero Breeze or other portable AC unit to their rig for overlanding. It sits outside and you run a hose inside to direct the cool air. lots of variations on YouTube depending on your setup.
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