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For everyone that has electrical issues, replacing the batteries doesn't have to be the first thing you do.

tysongladiator

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On my youtube channel, there are a few things I always so. One is constantly check your vehicle or issues. Especially when you come off the trail. And if you have issues, make sure you find out what the issue is before you start spending money replacing parts. Deleting a battery or changing to another type of setup doesn't solve problems. And auto start/stop isn't the problem.

Having said that, I know that when everyone in a JT or JL has electrical issues, the first thing they automatically revert to is change out the batteries because the batteries are bad. I've seen loose pins, damaged connectors, and damaged wires. And a lot of them are hard to trace and identify.

Here is some information gathered from a reputable offroad shop of the headaches that can be caused by a damaged connector:

We have a customers 2020 Jeep Gladiator that came in for an electrical issue. The vehicle would turn on traction control, turn off tire pressure monitoring system, turn of the stop start feature and a lot of other strange electrical issues.

As it turns out there was a plug in the passenger side wheel well that was damaged from a previous accident. This plug had 70 wires going to it. I know that because I wired every single one of them.
Why am I telling you about this? First of all I was shocked at how much the 2 piece wiring connector cost ($650) and how hard it was to find. None of the Jeep dealers had the part, it took us several weeks to get it from an aftermarket source. Second of all, the wiring on the newer vehicles is not the same as it was before. The new vehicles use what’s called Controller Area Network (CAN bus) it’s a vehicle standard designed to allow microcontrollers and devices to communicate with each other’s applications without a host computer. It’s a messaged based protocol designed originally for multiplex electrical wiring within automobiles to save on copper, but it can also be used in many other contexts. For each device, the data in a frame is transmitted serially but in such a way that if more than one device transmits at the same time, the highest priority device can continue while the other devices back off. So in some ways it’s simpler than the wiring in older vehicles because this system uses a lot less wiring but the microcontrollers and the associated software to run everything adds to the complexity.

Watch how you wire aftermarket items like lights, winches, stereo and whatever else you can think of adding. If you’re planing on adding a lot of accessories install a separate fuse box. Be careful how you unplug the factory wiring, don’t break the latches/ locks on the plastic connectors, it’s very expensive to replace them and they’re hard to find. There’s been a lot of changes to wiring and computers and and as to how everything communicates in most vehicles starting with the 2007 model year.

Jeep Gladiator For everyone that has electrical issues, replacing the batteries doesn't have to be the first thing you do. connectors
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Hootbro

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That is a poorly thought out design location for that connector. I have seen it the cause of many issues in the past. I actually made a point on my Gladiator to dielectric grease the contacts and braid sleeve it with the ends tied off.
 
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tysongladiator

tysongladiator

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That is a poorly thought out design location for that connector. I have seen it the cause of many issues in the past. I actually made a point on my Gladiator to dielectric grease the contacts and braid sleeve it with the ends tied off.
I agree. There are quite a few connectors that I feel are a poorly thought out design. I had a YJ in the past and we currently have the JT and a JK. The door harnesses in the JK are more durable and with bigger pins. There was no reason for Mopar to go to a less durable and smaller pin connectors for the JL/JT platform. And that's just one example. Hell, I've had my airbag connector broken twice and it's currently broken again from being kicked.

So, I agree with you.
 

Hootbro

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I agree. There are quite a few connectors that I feel are a poorly thought out design. I had a YJ in the past and we currently have the JT and a JK. The door harnesses in the JK are more durable and with bigger pins. There was no reason for Mopar to go to a less durable and smaller pin connectors for the JL/JT platform. And that's just one example. Hell, I've had my airbag connector broken twice and it's currently broken again from being kicked.

So, I agree with you.
Quite a few different systems run through that connector. I had some electrical weirdness on my then 2018 JL and it all tied back to corrosion setting up in that connector. I have since seen a handful of youtube mechanic channel videos troubleshooting problems on JL/JT and once again came back to that connector and it's bad location exposing it to direct road debris and the elements.

When I did my MOPAR AUX switch kit install on my current JT that had me in the area and since I had things apart, that is when I decided to take some preventive measure.
 

ShadowsPapa

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On my youtube channel, there are a few things I always so. One is constantly check your vehicle or issues. Especially when you come off the trail. And if you have issues, make sure you find out what the issue is before you start spending money replacing parts. Deleting a battery or changing to another type of setup doesn't solve problems. And auto start/stop isn't the problem.

Having said that, I know that when everyone in a JT or JL has electrical issues, the first thing they automatically revert to is change out the batteries because the batteries are bad. I've seen loose pins, damaged connectors, and damaged wires. And a lot of them are hard to trace and identify.
Jeep Gladiator For everyone that has electrical issues, replacing the batteries doesn't have to be the first thing you do. clap


Finally, something on the internet factual - refreshing to see.
Small batteries are EVIL - those people posting youtube bs prove it! They cause all of the troubles with jeeps.

IMO, one thing is to watch for a pattern of messages, not always the message itself, but combinations, orders of the messages. It involves "pattern recognition". Low voltage will trigger certain messages followed by others, while connection issues look different.

I'm still getting used to these because these systems aren't like the networks I'm so used to where there's a handshake, a packet is sent, reception confirmed, error correcting and so on ( there's always UDP, a connectionless protocol)

If there's any sort of a connection issue, you can get weird errors like invalid message, out of order messages and so on.

Communication issues ->

Jeep Gladiator For everyone that has electrical issues, replacing the batteries doesn't have to be the first thing you do. Screenshot_20221108-072659
 

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tysongladiator

tysongladiator

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Quite a few different systems run through that connector. I had some electrical weirdness on my then 2018 JL and it all tied back to corrosion setting up in that connector. I have since seen a handful of youtube mechanic channel videos troubleshooting problems on JL/JT and once again came back to that connector and it's bad location exposing it to direct road debris and the elements.

When I did my MOPAR AUX switch kit install on my current JT that had me in the area and since I had things apart, that is when I decided to take some preventive measure.
I think I may take your advice and check a few other connectors over the weekend. Do a little PM.
 
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tysongladiator

tysongladiator

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clap.gif


Finally, something on the internet factual - refreshing to see.
Small batteries are EVIL - those people posting youtube bs prove it! They cause all of the troubles with jeeps.

IMO, one thing is to watch for a pattern of messages, not always the message itself, but combinations, orders of the messages. It involves "pattern recognition". Low voltage will trigger certain messages followed by others, while connection issues look different.

I'm still getting used to these because these systems aren't like the networks I'm so used to where there's a handshake, a packet is sent, reception confirmed, error correcting and so on ( there's always UDP, a connectionless protocol)

If there's any sort of a connection issue, you can get weird errors like invalid message, out of order messages and so on.

Communication issues ->

Screenshot_20221108-072659.png
So much truth to your comment. People don't understand that the error messages give you the answer.

Way back in Sept 2020, my dash lit up like a xmas tree. It would do it at random times. I couldn't find the issue. Then one day I pulled on the battery negative terminal, the entire connector came off. No matter how tight it was it would come right off. I put a screw in it and kept driving. For another 30,000 miles. Haha!!! Finally when the battery actually died, I replaced it and no more Xmas tree dash. The problem was the terminal connector.

Had multiple weird error messages just like you posted. Disconnected, invalid, no data. Just like you said, the pattern.

Battery terminal issue: (Fast forward to 5:26 past my talking)
 

joshhallahan

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That is a poorly thought out design location for that connector. I have seen it the cause of many issues in the past. I actually made a point on my Gladiator to dielectric grease the contacts and braid sleeve it with the ends tied off.
Could you possibly send a photo of how you did yours? I have been having all of these comms errors and the truck goes into limp mode at any time. I have to disconnect the batteries and battery grounds to get the computers to reset and let me drive it. Which is becoming a real pain every couple of days. I’ve been cleaning all the ground connections I can find. I replaced the CanBus connector behind the glove box and I have disconnected and reconnected the wiring connector you guys are talking about here a few times. I also replaced the z fuse array. None of which have solved the problem entirely.

But now I am wondering if I should just splice all 70 of these wires together and bypass the connector all together?

Thank you!
 

Hootbro

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ShadowsPapa

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Sorry man, not going to be taking the liner back off to take pictures on this.
What's the matter? A bit cold in Delaware for taking off plastic bits? 😁
 

joshhallahan

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Sorry man, not going to be taking the liner back off to take pictures on this.
No worries, I meant just if you had taken a photo of it. But has anyone found the replacement part for this wire connector? Or know where to start looking for it? I could splice and bypass it. But I’d rather not if I don’t have to.
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