Jeepmonster
Well-Known Member
Finished wiring up my winch with a Warn power interrupt switch (Warn 62132). I contemplated using a manual switch like I did in my JK, but I thought I would take advantage of the aux switches I had installed earlier. Finding a good clean mounting location was a challenge, so I made a custom bracket out of a piece of ABS I bought on Amazon (12"x12", 1/8" thick). I circled the bolt holes I planned on using.
I used a piece of cardboard to make a template. Then I traced it onto the ABS (with painter's tape, to make the lines visible).
Then I cut it out with a small circular saw and fine tooth hand saw. I used a sanding disc to remove sharp edges and rounded out the corners.
I clamped the flat piece between two pieces of scrap wood and heated it slowly with a heat gun. Then I used another board to slowly form a 90 degree bend.
I drilled a couple holes and threaded in shallow head truss screws (#10). I glued some thick rubber washers to prevent the head from rubbing (and causing a short to ground) later.
I drilled a couple mounting holes (for top of fender) and further shaped it using a sanding disc. I mounted the switch onto the bracket. I oriented it to have the cleanest routing of the positive battery leads (from winch and to battery).
Here it is mounted and tested. I powered the switch/solenoid to Aux 3. I bought a 6mm fender bolt and used touch up paint to match the billet silver of the other bolts. Pretty happy with the outcome.
I used a piece of cardboard to make a template. Then I traced it onto the ABS (with painter's tape, to make the lines visible).
Then I cut it out with a small circular saw and fine tooth hand saw. I used a sanding disc to remove sharp edges and rounded out the corners.
I clamped the flat piece between two pieces of scrap wood and heated it slowly with a heat gun. Then I used another board to slowly form a 90 degree bend.
I drilled a couple holes and threaded in shallow head truss screws (#10). I glued some thick rubber washers to prevent the head from rubbing (and causing a short to ground) later.
I drilled a couple mounting holes (for top of fender) and further shaped it using a sanding disc. I mounted the switch onto the bracket. I oriented it to have the cleanest routing of the positive battery leads (from winch and to battery).
Here it is mounted and tested. I powered the switch/solenoid to Aux 3. I bought a 6mm fender bolt and used touch up paint to match the billet silver of the other bolts. Pretty happy with the outcome.
Sponsored
