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Stuck Oil Filter Housing Cap Removal Hack

Minty JL

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firemedic2714

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Can't tell if that's just a booger in the threads or not, but that O-ring is past it's out of service date.
I had one that came out of the box looking like that (o-ring with the orange splotches on it). I was very hesitant when I saw it, too. It's like they mixed orange tinted rubber with the usual black. It was just as pliable as any of the other ones I'd used, so I sent it. I had no leaks or anything and when I replaced it at the next oil change, it came off no differently than any other filter cap o-ring I've replaced.
 
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Hootbro

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I had one that came out of the box looking like that (o-ring with the orange splotches on it). I was very hesitant when I saw it, too. It's like they mixed orange tinted rubber with the usual black. It was just as pliable as any of the other ones I'd used, so I sent it. I had no leaks or anything and when I replaced it at the next oil change, it came off no differently than any other filter cap o-ring I've replaced.
More than likely a PTFE (Teflon) encapsulated O-Ring that is used as a dry lubricant.
 
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Mad Mac

Mad Mac

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It defies credulity
that Chrysler chose to use plastic
for the most critical component
in the oil and cooling system.
The failure of which
could lead to catastrophic engine damage.

The old fashioned metal spin-on oil filter
and a separate oil cooler if needed
was bullet proof.
What were they thinking.
 

Hootbro

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What were they thinking.
Cost, material cost. I am sure in the aggregate, it is cheaper to make in plastic and deal with warranty numbers than paying for material costs to make it out of aluminum or other metals.
 

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JCappy

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It defies credulity
that Chrysler chose to use plastic
for the most critical component
in the oil and cooling system.
The failure of which
could lead to catastrophic engine damage.

The old fashioned metal spin-on oil filter
and a separate oil cooler if needed
was bullet proof.
What were they thinking.
Just like Toyota uses plastic to make their filter housing. Replaced mine with an aluminum one when I owned my Tacoma. Just MFG's being cheap.
 

TheRealStreetcommander

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None of your business.
Many people don't understand that the O-ring will seal the housing even if you left it unscrewed by 3-4 rotations. I run my cap down to zero, then back it off very slightly so its not really under any serious clamp-load force against the housing. My housing to cap interface is tight enough that I can do this without fear of it backing out. I'm guessing .5-.75 lb-ft of torque. They spin off with ease at every OCI.

I have used this approach on my current 3 canister-style automobiles and every past automobile for 30 years. Never had a leak or a back-out. Please use common sense if ever try this yourself. This theoretically could burn me one day. Torque-wrench is best, overtightening is worse.
 

Pismo61

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This what Ive been doing since my JK days.Ive mentioned it on the forums also.Just tighten to zero is a good way to explain it.
 

Viper501

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Does anyone have a pointer to the install instructions for the Dorman unit?
 

firemedic2714

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Many people don't understand that the O-ring will seal the housing even if you left it unscrewed by 3-4 rotations. I run my cap down to zero, then back it off very slightly so its not really under any serious clamp-load force against the housing. My housing to cap interface is tight enough that I can do this without fear of it backing out. I'm guessing .5-.75 lb-ft of torque. They spin off with ease at every OCI.

I have used this approach on my current 3 canister-style automobiles and every past automobile for 30 years. Never had a leak or a back-out. Please use common sense if ever try this yourself. This theoretically could burn me one day. Torque-wrench is best, overtightening is worse.
Similar to you, I tighten it down until the gap disappears and maybe a millimeter or two past that point. I fill it, check for leaks around the filter cap and drain plug, and call it done. I've been doing it this way for ten years (also with a previously owned 2015 JKU) problem-free.
 

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TheRealStreetcommander

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None of your business.
Carefully pressure-wash or use a leaf blower the to clean off the affected engine surfaces before you begin disassembly. There is a lot of trash that accumulates around the intake ports and in the valley.

Let the air out of the front tires to drop the working area down by 6in.
 

cmlumley

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My local parts house owned by an ardent Jeep enthusiast
was having a difficult time with removal of the oil filter housing cap
on my new to me 2021 Rubicon
that had 15,000 miles on it when I bought it.

At 22,500 the little message came on to change the oil.
There is no way of knowing if the filter had been changed
at 7,500 and 15,000 miles but it was not coming off now.

The plastic nut was rounded off
and strap wrenches, filter wrenches and filter pliers
could not budge the barely accessible and stubborn cap.

A customer who was a mechanic had come in
and was pressed for ideas.
He came up with a winner.

Cinch down a hose clamp at the bottom of the cap
and use a drift and hammer on the hose clamp fastener
to jar the cap loose.

Voila' which is French for "Look at this sh*t."

filtercap.JPG
My local parts house owned by an ardent Jeep enthusiast
was having a difficult time with removal of the oil filter housing cap
on my new to me 2021 Rubicon
that had 15,000 miles on it when I bought it.

At 22,500 the little message came on to change the oil.
There is no way of knowing if the filter had been changed
at 7,500 and 15,000 miles but it was not coming off now.

The plastic nut was rounded off
and strap wrenches, filter wrenches and filter pliers
could not budge the barely accessible and stubborn cap.

A customer who was a mechanic had come in
and was pressed for ideas.
He came up with a winner.

Cinch down a hose clamp at the bottom of the cap
and use a drift and hammer on the hose clamp fastener
to jar the cap loose.

Voila' which is French for "Look at this sh*t."

filtercap.JPG
If you have a strap wrench, that would probably work to get the filter cap loosened.
 

XraytecH

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My local parts house owned by an ardent Jeep enthusiast
was having a difficult time with removal of the oil filter housing cap
on my new to me 2021 Rubicon
that had 15,000 miles on it when I bought it.

At 22,500 the little message came on to change the oil.
There is no way of knowing if the filter had been changed
at 7,500 and 15,000 miles but it was not coming off now.

The plastic nut was rounded off
and strap wrenches, filter wrenches and filter pliers
could not budge the barely accessible and stubborn cap.

A customer who was a mechanic had come in
and was pressed for ideas.
He came up with a winner.

Cinch down a hose clamp at the bottom of the cap
and use a drift and hammer on the hose clamp fastener
to jar the cap loose.

Voila' which is French for "Look at this sh*t."

filtercap.JPG

WTF?!?

Is that Red LocTite right below that flange of the cap? What did the previous owner do to piss off the lube tech that changed the oil.

Oh wait... that's a second O-ring... Carry on...

Jeep Gladiator Stuck Oil Filter Housing Cap Removal Hack filterca
 

Rockabillyroy

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I screw the cap back on with my hand holding the ratchet centered over the cap until it stops. No leverage on the end.
Been doing it that way since my 2013 JKU. No need to crank it down hard.
 
 







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