g2020
Well-Known Member
Update:The dude in the video is ‘partially correct’ suggesting to check the levels directly related to thermostatic bypass valve (TBV), but this, in my best speculative uneducated suggestion should only be done when and if the cooler is (for what ever reason) is flushed out, repaired or replaced and is emptied or oil volume in the cooler was altered from some repair. It doesn’t require this “extra check” if the cooler is full to begin with and depending on temp (I think it’s 75F) is when it opens to cycle through the cooler and transmission.
Once cooling cycles are done as TBV cools and closes, that system remains full until the next temperature spike, when it’ll open and oil will flow around again.
For anyone doing just a pan drop, the component is cold, the TBV is closed and will remain full and that level doesn’t change and it’s “fullness” doesn’t change the levels at transmission temp one settles on between 86-122F when fill plug is reinserted and at 86F, the TBV is open and flowing around anyway.
For this guy to assume we all need to check levels later because of the TBV issue would be the same thing if he felt we should recheck because the torque converter empties out when we do a pan drop and we all know that doesn’t happen.
So I think it’s all moot unless levels need to be rechecked because cooler was drained out for repairs.
After careful review of the ZF process document (see first attachment to this post) and verifying the fluid level (checked by @Maximus Gladius), we have determined the following:
- An ATF LEVEL CHECK, as described in Section 12 in this post, is necessary after a pan drop is completed and the vehicle has cooled off overnight
- However, during a pan drop, it is not necessary to overfill with 0.5 liters as shown on page 4/6 of the ZF document (see first attachment to this post)
- An air gap in the transmission cooler lines should not be created because the Thermostatic Bypass Valve (TBV) is closed during a pan drop
- The TBV opens at 140°F (60°C), which is above the temperature range in which a pan drop is completed (between 86°F and 122°F, or between 30°C and 50°C)
- An air gap in the transmission cooler lines should not be created because the Thermostatic Bypass Valve (TBV) is closed during a pan drop
- The advice on overfilling, on page 4/6 of the ZF document (see first attachment to this post), relates to a transmission repair (or flush) and not a pan drop
- Never do a transmission flush
- The video (starting at 12:03) tells us the following: After a transmission repair, drive the vehicle until the transmission temperature exceeds 140°F (60°C) or, according to ZF, 167°F (75°C). Then, check the fluid level (again).
Original reply:
Nice catch from a guy who's done no fewer than seven pan drops. You would have noticed a fluid level drop.
Let's confirm these temps and come back to this.
I think that Weber State should nominate you to be a guest speaker at the annual association conference.
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